全自動鋼網(wǎng)檢測機參數(shù)表
Automatic Stencil inspection machine parameter table

序號

SN

類型

Type

項目

Item

興華煒

Sinhovo

品牌

Brand

研發(fā)時間

Time to market

2011年世界首創(chuàng)

The world's first in 2011

檢測規(guī)格

Inspection specification

型號名稱

Model

1200萬像素 高配

12 million pixel

檢測用途

Inspection purpose

新鋼網(wǎng)開口精度、質(zhì)量檢測、舊鋼網(wǎng)清洗效果檢測、異物檢測、張力測量、鋼網(wǎng)精度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢測項目

Inspection content

位置、尺寸、數(shù)量、異物、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

整板多開孔檢查

Full board multi-hole inspection

檢查整板多開孔

Full plate multi-hole inspection

檢測速度

inspection speed

檢查精度

Inspection accuracy

尺寸測量精度

Dimensional measurement accuracy

3.45~6.9μm (相同F(xiàn)OV內(nèi)解析度：0.345um)

3.45~6.9μm (within the same FOV resolution: 0.345um)

（一個像素尺寸）

面積測量精度

Area measurement accuracy

位置精度

Position accuracy

GR&R<5%，光柵尺分辨率±1μm、定位精度：±5μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

定位采樣位置

Locate the sampling location

運動結(jié)構(gòu)末端采樣

Moving structure end sampling

電機定位方式

Motor positioning mode

絕對靜止后采樣

Absolute static sampling

張力檢測

Tension detection

高精度張力計，任意多位置測試

精度： ±1N.cm，張力范圍：0~60N~100N

High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm, tension range: 0~60N~100N

使用設備內(nèi)部裝置校準和歸零（Calibrate and zero using equipment internal devices）

最小檢測開口

Minimμm detection opening

最高40μm * 40μm (by 3.45μm)

Up to 40μm * 40μm (by 3.45μm)

最小檢測間距

Minimum detection distance

最大檢測開口

Maximum detection opening

最大檢測開口數(shù)量

Maximum number of detection openings

120萬

1.2 million

光學系統(tǒng)

Optical system

相機

Camera

1200萬像素相機(選配2500萬像素)

12 mega pixel camera（Optional 25 million pixels）

鏡頭

Lens

定制雙側(cè)遠心光學鏡頭

Custom double-sided telecentric optical lens

頂部光源

Top lighting

環(huán)形LED頂光，同軸LED光源

Ring LED top light, coaxial LED light source

底部光源

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

分辨率

Resolution

設備測量分辨率

Equipment measurement resolution

自動激光對焦、測距

Automatic laser focus, ranging

 自動激光對焦測距功能

Automatic laser focus ranging function

FOV尺寸

FOV size

鋼網(wǎng)規(guī)格

Stencil specification

最大網(wǎng)框尺寸

Maximμm frame size

最大測量范圍

Maximμm measurement range

設備規(guī)格

Equipment Specifications

重量

Weight

設備結(jié)構(gòu)

Equipment structure

全零零級大理石平臺，高精度測量保證

Full marble platform, guaranteed by high-precision measurement

龍門結(jié)構(gòu)

Gantry structure

全零零級大理石平臺

Full marble platform

傳動系統(tǒng)

Transmission system

直線電機+3 光柵尺閉環(huán)控制、光柵尺分辨率±1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

計算機

Computer

操作系統(tǒng)

Operating system

Windows 7/10 X64 專業(yè)版

Windows 7/10 X64 Professional Edition

電腦、顯示器

Computer monitor

E5 至強、96G、4TB+500G SSD、4G顯卡、22' LCD

E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD

軟件功能

Software function

編程方式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

Gerber file讀取時間

Gerber file read time

Gerber file操作響應時間

Gerber file operation response time

編程時間

Programming time

1萬孔以內(nèi)：2～5分鐘

Within 10000 holes：2 to 5 minutes

離線編程

Offline programming

離線編程

Offline programming

自動編程

Automatic programming

具備自動編程及遠程自動編程功能

It has automatic programming and remote automatic programming functions

機種切換時間

Model switching time

小于2分鐘，可按條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

主要算法

Main algorithm

通過MARK矯正計算坐標位置

用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設備測試模式

Device inspection mode

離線測試

Offline inspection

特定功能

Special function

開孔孔壁質(zhì)量觀測

Open hole wall quality observation

可提供手動微觀觀測

Microscopic observation

測試內(nèi)容選擇

inspection content selection

可根據(jù)A/R , W/T 參數(shù)選擇測試內(nèi)容、參數(shù)

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試方式

inspection method

多種檢測模式與測試級別設定

不同元件可分組分級別單獨定義和測試，包含面積、尺寸、位置、張力等

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level，Including area, size, position, tension, etc

檢測數(shù)據(jù)庫

Detection database

保存程式名稱、條碼、操作人員、開孔面積，尺寸、坐標、偏移量，張力數(shù)據(jù)、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用戶權(quán)限

User rights

可按客戶需求定義用戶權(quán)限級別

User privilege levels can be defined according to customer needs

與公司內(nèi)部系統(tǒng)串接

Connected to the company's internal system

支持數(shù)據(jù)上傳，可按MES需求開放、定制數(shù)據(jù)接口、數(shù)據(jù)結(jié)構(gòu)、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

鋼網(wǎng)條碼掃描功能

Stencil barcode scanning function

通過掃描鋼網(wǎng)條碼讀取程式和管理數(shù)據(jù)

Reading programs and managing data by scanning steel mesh barcodes

鋼網(wǎng)與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網(wǎng)GERBER與PCB Gerber對比功能，可檢查鋼網(wǎng)GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

鋼網(wǎng)信息管理系統(tǒng)

Stencil information management system

選配項目，可按要求修改與定制

Optional items,Can be modified and customized as required

每片鋼網(wǎng)歷史記錄

Stencil history

文件方式記錄測試過程和結(jié)果數(shù)據(jù)，且可離線查看測試結(jié)果

File mode records inspection process and result data, and can view inspection results offline

SPC 數(shù)據(jù)統(tǒng)計軟件

SPC data statistics software

位置、面積、大小、SPC數(shù)據(jù)分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數(shù)以及其他數(shù)據(jù)和圖表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設備需求

條件

Equipment demand condition

電壓

Voltage

AC 220V±10%(單相), 50/60Hz，1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

氣壓

Air pressure

振動是否影響精度

Does vibration affect accuracy?

A級 50DB 以下振動不影響

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保修期限

Warranty period

整機壹年保修

One year warranty

設備校正周期

Equipment calibration cycle

一年一次或搬運設備后校正

Corrected after one year or after mobile device

軟件升級服務

Software upgrade service

標準測試軟件 終身免費升級

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小時內(nèi)響應

7*24, response within 4 hours

備品倉庫

Spare parts warehouse

深圳、蘇州、重慶備品倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新，以上參數(shù)可能與實際設備稍有差異，最終解釋權(quán)歸廠家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選配功能和配置項目

Optional functions and configuration items

鋼網(wǎng)信息管理軟件系統(tǒng)

Stencil Information Management Software System

可選配，可達到鋼網(wǎng)的全鏈信息數(shù)據(jù)化、智能化的軟件管理，并可按要求修改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

智能鋼網(wǎng)存儲管理柜

Intelligent stencil storage management cabinet

可選配智能鋼網(wǎng)存儲管理柜，配合鋼網(wǎng)管理系統(tǒng)，對鋼網(wǎng)進行全智能化存儲和管理、記錄、追溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3D鋼網(wǎng)厚度測量

3D Stencil Thickness Measurement

顯微直觀測量鋼網(wǎng)、階梯鋼網(wǎng)切面孔壁厚度

檢測分辨率：0.4μm，測量精度：±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: ±4μm;

SECS GEM 系統(tǒng)對接

Secs gem system docking

SECS GEM 系統(tǒng)對接

Secs gem system docking

PCB焊盤采點、檢測功能

PCB pad sampling and detection function

可針對PCB焊盤進行采點、尺寸、位置檢測與核對、調(diào)整，虛擬印刷技術核對GERBER文件和鋼網(wǎng)、PCB實物，在線掃描，離線完成

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

2500萬像素機型

25million pixel models

選配2500萬像素，4.1um分辨率，21*21mm FOV，可檢測最小35μm 開孔，最小12μm 以上破損、多孔

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35μm opening, the minimum 12μm or more damaged, porous

大尺寸機型

Large size model

可選配  支持1200*900*60mm以下網(wǎng)框，檢測范圍：780*980mm

更大尺寸產(chǎn)品需定制

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

刮刀直線度檢查功能

Scraper straightness check function

可選配 按刮刀型號、外形定制專用檢測治具

Optional  special inspectioning fixture customized according to the model and shape of the scraper

自動鋼網(wǎng)調(diào)寬、夾緊機構(gòu)

Automatic stencil width adjustment and clamping mechanism

可選配 自動鋼網(wǎng)調(diào)寬、夾緊機構(gòu)

Optional Automatic stencil width adjustment and clamping mechanism

標配版本為自然放置鋼網(wǎng)模式，具備以下優(yōu)點：1、可直接測量鋼網(wǎng)網(wǎng)框變形翹曲、2、可在自然狀態(tài)下測量張力、更符合IPC標準要求，3、具備張力計自歸零和校正功能、4、無需調(diào)整寬度來適應不同尺寸鋼網(wǎng)

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

鋼網(wǎng)變形掃描檢測

Stencil Deformation Scanning Detection

掃描檢測鋼網(wǎng)網(wǎng)面變形、破損

Scanning detection of stencil deformation

治具翹曲檢測

Fixture warpage detection

定制 自動激光檢測治具平整度

Custom Automatic laser inspection fixture flatness

網(wǎng)框平整度檢測

Flatness detection of frame

定制 自動激光檢測網(wǎng)框平整度

Customized Automatic laser detection of the flatness of the mesh frame

高精度校正玻璃板

High precision calibration glass block

高精度校正玻璃塊，可自動按程式校正設備，玻璃板綜合精度<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um